AI AUTOMATION — HITL Assisted

Agents + operators, thresholds & exceptions, audit logs, tests, and cost telemetry

8/19/20253 min read

black blue and yellow textile
black blue and yellow textile

Executive summary

Human‑in‑the‑Loop (HITL) is the safest path from prototypes to production. Agents assist operators; humans handle exceptions and sign off on sensitive steps while metrics, costs and risks are monitored. In this phase we define thresholds, set up exception queues, instrument audit logs and observability, build a robust test suite, and enforce cost telemetry with hard budgets. We only graduate to Co‑pilot once quality and stability meet agreed gates.

1) Objectives & scope

• Make value visible without giving up safety: assisted automation with human approval on risk-prone steps.

• Create reliable exception handling with clear thresholds, SLAs and ownership.

• Instrument observability: audit logs, traces, evaluator scores, and cost telemetry per workflow.

• Establish quality gates and Go/No‑Go criteria for the next phase (Co‑pilot).

2) Operating model — agents + operators

• Agents propose actions; operators approve/modify/reject with rationale captured in the log.

• Queue-based work: items flow into an assisted queue; prioritisation rules applied; assignment to operator roles.

• Feedback loop: operator decisions feed back into prompts/policies and evaluation datasets.

• Dual control for risky actions (payments, PII exposure, external sends).

3) Thresholds & exceptions

Define measurable triggers for human review and the handling pattern for each class of exception.

Signal/Threshold

Trigger example

Action

Owner

SLA

Notes

Confidence < min

Eval score < 0.78

Send to assisted queue

Operator

4 business hours

Re-evaluate after edits

Sensitive topic

PII/PHI detected

Mask/redact; require approval

Senior operator

Same day

Audit reason code

Budget exceed

Token cost > daily cap

Pause; alert; switch route

Ops lead

1 hour

Fallback to smaller model

External send

Email/SMS to customer

Dual approval

Operator + Supervisor

2 business hours

Templated sign-off

Drift detected

Quality delta > 10%

Open investigation; revert policy

MLE/Owner

24 hours

Trigger retraining window

4) Audit logs & traceability

Minimum fields per event: timestamp, actor (agent/operator/service), item ID, input hash, output hash, model/route, tokens, cost, policy version, decision, rationale, attachments.

Event type

Required fields

Retention

Access

Proposed action

actor, input hash, output preview, eval score, route

12–24 months

Ops, Security

Approval/Reject

approver, reason code, deltas, final output

24 months

Ops, Audit

Send/Execute

channel/end-point, payload checksum, result

24 months

Ops, Security

Policy change

before/after diff, owner, ticket ref

36 months

Security, Audit

Model route

model ID, temp/top‑p, tokens, latency, cost

12 months

Ops, Finance

5) Test strategy & quality gates

Blend unit tests, regression suites and evaluator-based quality checks; tie gates to promotion rules.

Test/Gate

Purpose

Method

Accept criteria

Non‑regression

Protect critical paths

Fixed fixtures; deterministic checks

100% pass on fixtures

Evaluator score

Semantic quality

Task-specific evaluators

≥ 0.80 median; IQR ≤ 0.1

Human review

Edge cases

Random 5–10% sampling

≥ 95% approval

Safety checks

Policy violations

Red‑team prompts & scanners

0 critical; ≤ 1 minor

Latency/Cost

SLO adherence

Load tests w/ routing

p95 latency & budget within caps

6) Cost telemetry & budgets

Track tokens and cost per item; enforce caps; alert early.

Metric

Definition

Budget/Cap

Alert

Tokens/item (p50/p95)

Input + output tokens per item

≤ 1.2k / 3.5k

Warn at 80% of cap

Cost/item

Total $ per processed item

≤ $0.09

Warn at $0.07

Daily spend

Sum by workflow

$X/day (per workflow)

Warn at 85% of cap

Route mix

% by model/engine

N/A

Drift ±10% vs policy

Cache hit rate

% retrieved from cache

≥ 35%

Warn if < 25%

7) Roles & RACI

Role

Responsibilities

R

A

C

I

Operator

Approve/reject; corrections; notes; SLA adherence

R

C

I

Supervisor

Dual control; escalations; coaching

A

C

I

MLE/Engineer

Routing; evaluators; tests; rollbacks

R

C

I

Ops Lead

Queues; staffing; capacity; SLAs

R

A

C

I

Security/Legal

Policies; data handling; audits

A

R

I

Finance

Budget caps; anomaly review

A

C

I

8) Runbooks — day/week/month

Daily: check queues, p95 latency & exceptions %, review spend dashboard, triage alerts, sample 5% items.

Weekly: tune thresholds, update evaluator datasets, review quality/incident report, rotate red-team prompts.

Monthly: policy review, cost plan rebase, retraining window (if needed), restore drill from backups.

9) Metrics & KPIs

KPI

Definition

Target (HITL phase)

Graduation target (Co‑pilot)

Exception rate

% items needing human review

≤ 30%

≤ 15%

Approval accuracy

% approved w/o edits

≥ 85%

≥ 92%

Cycle time

Queue wait + handling

−20–35% vs baseline

−35–50%

First‑pass yield

% correct on first try

≥ 80%

≥ 90%

Cost/item

All‑in

Within budget caps

−15–25% vs baseline

10) Safety & security

• RBAC with least privilege; secrets in a vault; private networking where possible.

• PII handling: detection, masking, purpose limitation, retention and access logs.

• Approval rules for external sends and irreversible actions; rollbacks always available.

11) Incident management

Severity levels: Sev1 (customer impact), Sev2 (internal impact), Sev3 (degraded KPIs).

For Sev1: freeze routes, revert policy, drain queues, notify stakeholders, root-cause within 24h, postmortem with actions.

12) Tooling & integration

• Observability: tracing, metrics, logs; dashboards per workflow; alerting into Slack/Teams.

• Ticketing: incident and change management connected to audit logs (Jira/ServiceNow).

• CI/CD: config-as-code, tests in pipeline, canary routes, feature flags.

13) Acceptance & Go/No‑Go to 03 — Co‑pilot

Graduation requires:

• KPIs: meet or exceed graduation targets for 2 consecutive weeks.

• Stability: no Sev1 incidents; Sev2 below threshold; mean time to recovery within SLO.

• Cost: within budget for 3 consecutive weeks; anomaly rate below 2%.

• Documentation: runbooks complete; audit logs sampled; training of operators complete.

14) Risks & mitigations

• Operator overload → manage queue size, cap WIP, prioritise by business value.

• False confidence → keep random sampling even when metrics look good; rotate evaluators.

• Cost creep → enforce hard caps and auto‑routing to cheaper models; review prompts monthly.

• Policy drift → version policies; require change tickets; run red‑team tests on every change.

15) FAQ

Q: How long do we stay in HITL?
A: Typically 2–6 weeks depending on complexity and traffic. We move when gates are met.

Q: Can operators train the system?
A: Yes. Edits and reasons feed evaluation datasets; we schedule retraining windows.

Q: Can this run on‑prem?
A: Yes. Same patterns apply with sovereign stacks and private vector stores.

Book a 30’ ROI check‑in

Email: contact@smartonsteroids.com — we’ll review metrics, tune thresholds and plan graduation to Co‑pilot.


© 2025 Smart On Steroids — AI Automation Studio → Platform